当前位置: 首页 > >

公司 车间5S检查审核表详细

发布时间:

5 S Audit Checklist 5 S审核点检表
Date: Area Audited: Auditor: 审核员: 3=Minimum acceptable level sustained for at least (1) month 3=维持了最 低的可接受 水*至少一 个月 4=Best in class results, sustained for three (3) months 4=维持了 极佳水* 至少三个 月 5=World class example, sustained at least six (6) months 5=维持了 世界级范 例水*至 少六个月 日期: 受审区域: 0=Unaccept 1=Activity 2=Widespread activity, many opportunities for improvement able: Zero started, effort slight effort

0=不可接 1=开展过 受的: 无效 相应活动, 果 轻微的效 果

2=广泛的开展活动, 有很多改进机会

Criteria 关键项 1.1 First Impression Overall 总体第一印 象

Level 水*

Definition 水*标准 Clutter; No organization; No labels; No lines on floor; Area dusty and dirty with garbage on the floor. Chemical and waste receptacles are uncovered when not in use. 0 杂乱; 无组织;无标识; 地面上没有规划线; 区域内杂乱地上有垃圾. 不在使用状态的化学物和垃 圾无遮盖. Peeling/chipped floor lines; Shadow boards with nothing on them; Some items have designated home; Only some items are labeled. 1 部分脱落的的地面规划线; 置物板上无物品; 对部分物品规定了放置位置; 只有某些物品上贴有 标识. Aisles only are marked, Shadow boards in place but all items not shadowed or labeled. 只标识了过道, 有置物板,但工具没有规定固定放置位置或没有标签. Everything neat and cleaned, everything labeled with designated home. All pipes leading to machines labeled. Chemical and waste receptacles are kept covered when not in use. 3 所有物品干净整洁, 并规定了放置位置. 机器上的管道均有标识. 不在使用状态的化学品和废品 有遮盖物. Floors smooth and clean, walls and ceilings are cleaned. 地面, 墙壁和天花板都很干净. All pipes in ceiling painted for the content. 处于上方的管道根据具体作用喷涂相应颜色. No organization. No designated place for things. 无组织. 无规定放置位置. May have shadow board but incomplete. Some Organization. Items may have designated area. 可能有不完整的置物板.部分有序放置. 物品可能有规定位置. Completed shadow boards. No tools lying around, everything has a designated home. No unnecessary items in area. Appropriate waste receptacles are identified and in place. 2 完整的置物板. 没有随意放置的物品. 区域内无不相关物品. 废品基本上得到了识别并归置.

Score 得分

1S. Sorting (Clearing Up) / 整理 (清理)

2

4 5 1.2 Removing Unnecessary Items 移除不需要 的物品 0 1

1.2 Removing Unnecessary Items 移除不需要 的物品

3

Shadow boards clean. All unnecessary items for work are removed from the workplace. 置物板很干净. 不相关物品均已移除. Only tools, the appropriate waste receptacles and products are present at the workstations. Maintained a score of 3 for the last 3 months. 只有必备工具, 废物及产品基本上都得到了合理归置. 保持了三分至少三个月. A score of four (4) is sustained for at least the last six (6) months. 保持四分六个月以上. No boards exist at all. 无展示板. There are bulletin boards but no valuable information is found on them. 有公告板,但上面没有有用的信息. There are bulletin boards with valuable information but may be out of date. 存在有有价值信息的公告板,但信息均已过时. Everything on bulletin board is up to date. Last audit should at least have been a 2. 公告板上信息及时更新. 且在上次的审核中至少得到两分. No outdated, torn, or soiled announcements are displayed. All bulletins are arranged in a straight and neat manner. Maintained a score of 3 for the last 3 months. 展示品中没有过时和不完整的文件. 所有快报整洁直白. 在过去的三个月保持了三分水*. A score of four (4) is sustained for at least the last six (6) months. 保持四分六个月以上. Nothing labeled. Items on shelves not needed. Clutter. Shelves dirty. Things are disorganized, dirty and messy. No effort to properly store tools, containers and fixtures.

4

5 1.3 Information Boards (Cell, Display, Bulletin, etc.) 信息展示板 (生产任务, 展示, 公告 板, 等.) 0 1 2 3

4

5

2S. Storage (Organizing) / 整顿 (组织)
2.1 Shelves, Toolboxes Benches and Desks 架子, 工具 箱,凳子和桌 子

0

无标识. 架子上有多余物品.杂乱且不干净. 物品无组织, 一团糟. 对工具,容器和夹具没有整理. Some labeling, Some organization. Some effort to clean and organize is visible. Some tools and fixtures are stored on dedicated shadow boards/boxes and are cleaned before returned. 部分组织并有标识.可变辨识的整理痕迹.部分存放在置物板上的工具在归还前经过清洗. Items have been cleaned. Shelves labeled but missing items. Files/documents are neatly stacked. Most tools/fixtures are stored on dedicated shadow boards/boxes and cleaned before returned.

1

2

物品经过清洗.架子上有标识但部分物品丢失.文件整洁存档.绝大部分存放在置物板上的工具在 归还前经过清洗 All things labeled. Designated homes for all things. Shelves clean. No unnecessary items in area. Area is free of unused objects, including files and documents. All tools/fixtures are stored on dedicated shadow boards/boxes and are cleaned before being returned. 所有物品均有标识.均有固定位置.架子干净.无多余物品.所有存放在置物板上的工具在归还前经 过清洗 Items are arranged, divided, and clearly labeled; it is obvious where things are stored and where they are missing. Everything is labeled and cleaned with a designated home. These are free of unused objects, including files and documents. All tools/fixtures are stored on dedicated shadow boards/boxes and are cleaned before being returned. A score of three (3) has been sustained for at least the last three (3) months. 物品经过整理分类并有标识;可以清楚的知道物品的存放地.所有物品有固定位置.无多余物.所有 存放在置物板上的工具在归还前经过清洗.维持了三分三个月以上. These are kept free of unused objects, including files and documents. All tools/fixtures are stored on dedicated shadow boards/boxes and are cleaned before being returned. A score of four (4) is sustained for at least the last six (6) months. 无多余物.所有存放在置物板上的工具在归还前经过清洗.维持了四分六个月以上.

3

4

5

2.2 General Storage and Arrangement (Tooling, Fixtures, Gauges, Cleaning Supplies, Materials, Components, etc.) 日常整理和归 置(工具,夹 具,仪表,清 洁工具, 材料, 部件, 等.)

0

Area/cell has material everywhere. There is no distinction where things belong. Stacked items pose safety threats. Tools, jigs, fixtures, gages and measuring equipment are not organized and clean; some may be found broken or damaged. Items are scattered everywhere, no dedicated locations or markings exist. No secondary containment/storage units evident (if needed). 到处都有原材料.无规定放置位置.堆放物存在安全隐患.工装夹具以及测量仪器仪表无组织、不 干净;有些可能已经破损.无标识物.无备用件. Some effort made to the area. Items are stacked neater and are not in danger of falling. No safety hazards are identified. Evidence of storage location noticed. Some tools, jigs, fixtures, gages and measuring equipment are arranged neatly and stored so they are kept clean and free of risk or damage. Some items have been positioned correctly. They seem to be in the right spot, but no clarification is confirmed. Secondary containment/storage units evident (if required). 做过调整.堆放物无坍塌风险.无安全隐患.有存放地标识.有些物品保持清洁完整.某些物品放置 正确.没人确认是否在正确位置,但没有标识.有备件. Items have been designated into areas, but lines and labels are faded, old or torn. Some items do not belong. Most tools, jigs, fixtures, gages and measuring equipment are arranged neatly and stored so they are clean and free of any risk or damage. Large items are kept neat, but are positioned outside or on the marked areas. There is evidence that the above items are out of place. Secondary containment/storage units are being used appropriately (if required). 物品已被指定区域,但标识和标识线部分褪色、陈旧或脱落.存在无用物品.绝大多数物品保持 清洁完整,无损坏风险.较大件干净但不在指定区域内.备件保存合理. These items are stacked neatly with a dedicated home. Lines are clearly marked and are clean. The cleanliness of the area is satisfactory. All tools, jigs, fixtures, gages and measuring equipment are arranged neatly and stored so they are kept clean and free of any risk or damage; they are located for easy access. No broken or damaged equipment is present. All items are labeled and in designated areas. Marked areas are labeled and items are kept in the lines. Any required secondary containment/storage units are clearly marked, visible and free of debris/liquids. 物品整齐的堆放在指定位置.标识线干净.干净程度令人满意. 所有物品保持清洁完整无损坏危 险; 容易拿取.现场没有已损坏的部件. 所有物品标识并在正确位置.备件标识清晰保存合理. Storage of boxes, containers, waste receptacles and material is always neat and placed at right angles. When items are stacked, they are never out of alignment, or in danger of falling over. Verify all items are labeled and homes are justified. All items are properly indentified with the corresponding location. Tools, gauges and fixtures are not left to sit directly on the floor. Large items (bins, etc.) are positioned on the floor in clearly marked areas, delineated by lines. Effort is sustained for the last 3 months. 箱子容器垃圾箱和原材料整洁存放在正确方位.物品堆放时排列整齐无坍塌危险.所有物品存放 地经过恰当调整.没有把工具直接放在地面上.各种箱子在固定位置.这种效果至少保持了三个月. A score of four (4) is sustained for at least the last six (6) months. An index of all tooling is present on all bins, shelves and toolboxes. 至少保持四分六个月.各种容器上均有所含物品索引. Any safety violations observed score a 0. Emergency exits are not marked and/or are blocked. Electrical box disconnects are blocked without 3 feet clearance. 若发生任何安全违章行为则该项得零分.应急出口无标识或被阻挡.断电开关被阻挡违反了三英 尺内无阻碍物的规定.

1

2

3

4

5 2.3 Emergency Exits and Equipment 应急出口和 设备 0

1 2

All exits are clearly marked. Markings prevent all electrical disconnect boxes from being blocked. 所有出口清晰标识.有标识确定断电开关不被阻挡. Verify all fire extinguisher locations are clearly marked with current inspections. No notice of formal violations exist. 核实灭火器存放位置清晰标识.没有违规通知.

2.3 Emergency Exits and Equipment 应急出口和 设备

3

Fire hoses, electrical disconnect boxes, extinguishers, and other emergency equipment are unobstructed and stored in an obvious, easy to locate manner. Safety devices are clearly marked and highly visible for easy operation. Illuminated exit signs are lit. 所有应急设备均被安置在显眼的位置不被阻挡. 安全设备清晰标识便于操作.

4 5 2.4 Floor Markings 地面标识 0

A score of three (3) has been sustained for at least the last 3 months. 维持三分三个月以上. A score of four (4) is sustained for at least the last six (6) months. 维持四分至少六个月. Aisles, walkways and designated floor storage areas are not marked or identified. Items are scattered on the floor. 过道、物品存放地无标识.在地板上凌乱存放. Some lines are present to identify aisles, walkways and designated floor storage areas but may be obstructed. Some items on the floor are in designated locations. 有标识线但被阻挡.某些物品放置在指定区域. Most aisles, walkways and designated floor storage areas are properly marked and identified. Most items on the floor are in their designated locations. 大部分过道、存放地得到清晰标识.绝大部分物品在规定位置. All aisles, walkways and designated floor storage areas are properly marked and labeled. Aisles are free of material and obstructions. Nothing is placed on the lines, and objects are placed at right angles to the aisles. All items on the floor (parts, waste receptacles, pallets jacks, etc.) are accounted for and in their designated locations. 所有过道、存放地得到清晰标识.过道没被阻挡.所有物品均在指定位置. All aisles, walkways and designated floor storage areas are clearly delineated and can be identified at a glance. Lines are straight and at right angle with designated floor storage areas with no chipped or soiled paint. This is maintained for at least the last 3 months. 所有过道、存放地得到清晰标识.过道没被阻挡.所有物品均在指定位置.这保持了三个月. All aisles, walkways and designated floor storage areas are clearly delineated and can be identified at a glance. Lines are straight and at right angles, with no chipped or soiled paint. There are separate isles for forklifts and pedestrians. A schedule is followed to repaint lines. A score of four (4) is sustained for at least the last six (6) months. 所有过道、存放地得到清晰标识.过道没被阻挡.所有物品均在指定位置.保持四分至少六个月.

1

2

3

4

5

2.5 Documents: Storage 文件存放: Storage

0 1 2

Documents and logs necessary to do the work are not present at workstations. 无文件及必备记录. Some documents necessary to do the work are present at workstations. 有某些文件. Most documents necessary to do the work are present at workstations. 绝大部分文件健全. All documents (including appropriate logs and audits) necessary to do the work are present at workstations. 所有文件健全. Only documents necessary to do the work are stored at workstations. Documents and binders are stored in a neat and orderly manner and are easily visible. 只有与工作相关文件.文件保存整洁便于查阅. An index for present documents clearly identifies dates and revisions. 有文件日期和版本的目录. Controls for machines are not labeled, may be broken or damaged. Unsafe conditions (disabled light curtains, bypassed anti-tie down controls, etc) are visible. 操作按钮无标识,可能已损坏.存在不安全因素(光感失效等). Controls for machines are in good working condition (not broken or damaged). No unsafe conditions present. Some controls for machines are properly labeled. 操作按钮状态良好.无安全隐患.部分按钮清晰标识. Controls for machines are in good working condition (not broken or damaged). No unsafe conditions present. Most controls for machines are properly labeled. Most critical points for daily maintenance checks are clearly marked (fluid levels, etc). 操作按钮状态良好.无安全隐患.绝大部分按钮清晰标识.绝大部分检查关键点清晰标识. Controls for machines are in good working condition (not broken or damaged). No unsafe conditions present. All controls for machines are properly labeled. All critical points for daily maintenance checks are clearly marked (fluid levels, etc). 操作按钮状态良好.无安全隐患.全部按钮清晰标识.全部检查关键点清晰标识. Checklists and log sheets are neatly displayed and kept clean and updated. A score of three (3) is sustained for at least the last three (3) months. 点检表和记录更新及时保存良好.保持了三分至少三个月. A score of four (4) is sustained for at least the last six (6) months. 保持了四分至少六个月. Floors dirty and soiled 地板脏 Debris picked up. Floors may still have some oil and dirt. 无垃圾.有油污. All floors are clean and free of debris, oil, and dirt. 干净无油污. All floors are clean and free of debris, oil, and dirt with a cleaning schedule in place. 干净无油污,有清洁计划. All floors are clean and free of debris, oil, and dirt for at least the last 3 months. Cleaning of floors is done routinely, daily at minimum. 干净无油污,保持了至少三个月.定期清扫,至少一天一次. A score of four (4) is sustained for at least the last six (6) months. 保持了四分至少六个月.

3

4

5 2.6 Equipment: Maintenance 设备维护

0

1

2

3

4

5

3S. Shining (Cleaning) / 清扫(清洁)
3.1 Floor Cleaning 地 板清洁 0 1 2 3 4

5

3.2 Equipment: Cleanliness and Painting 设备清洁和 喷漆

0 1

All machines and equipment are dirty and oily. 机器脏有油污. All machines and equipment are routinely cleaned, but may have spots of dirt and oil built up. Machines and equipment in need of painting. 定期清理,可能有油点.需要喷漆. All machines and equipment are clean. 25 % of machines and equipment have painted surfaces in good condition. 干净. 25 %的设备喷漆良好. All machines and equipment are clean. Routine daily care, keeps glass and work surfaces, clean and polished. 50 % of machines and equipment have been painted or retouched, if chipped. 干净.进行日常护理. 50 %设备喷漆良好. All machines and equipment are clean and this has been sustained for at least the last 6 months. 75% of all machines and equipment have been painted or retouched, if paint was chipped. 设备干净并保持了六个月以上. 75% 设备喷漆良好. All machines and equipment have been painted or retouched, if paint was chipped. A score of four (4) is sustained for at least the last six (6) months. 所有设备喷漆状态良好.保持了四分六个月以上.

2

3

4

5

4S. Standardize (Cleaning/work place organization duties are clear, posted and followed) / 标准化 (清洁/整理任务明确, 张贴并执行)
4.1 Audits and Visual Control 审核和可视 化管理 0 No audit system exists in the facility. There is no evidence of visual control present in the area. 没有审核系统.无可视化管理. An audit system has been set up. Some documents are posted on display board or area but are old, outdated, or unnecessary. 已建立审核系统.张贴有某些无用或过时的文件. An audit system and schedule has been setup and displayed. but audits are not done on a consistent basis. A standard for the display boards have been established, but the board is still not up to date. 建立了审核系统.审核未被保持.建立了展板标准,但仍未更新. 5S audits are done and results posted per the monthly schedule with the results also recorded on the work area ’ s 5S Chart. Display boards are completed and sustained for at least one month. Display boards are present in each production work area. Weekly audits are also being done. 展板展示当月审核结果同时记录在5S趋势图中.展板完整保持了一个月以上.不同生产区域均有 展板.同时也进行了周审. 4 5 A score of 3 is sustained for at least the last three (3) months. 保持三分至少三个月. A score of four (4) is sustained for at least the last six (6) months. 保持四分至少六个月. There is no evidence of operator check sheets listing what needs to be done at shift end or start to maintain a clean and well organized work area. 无迹象显示班末或设备维修时会完成操作工点检表. 1 One or two areas have an operator check sheet listing what needs to be done in order to maintain a clean and well organized work area. 有一到两个区域会执行该项操作.

1

2

3

5S. Sustaining (Training and Discipline) / 维持 (培训和训练)
5.1 Documents 文件 0

5.1 Documents 文件

2

Most areas have an operator check sheet listing what needs to be done in order to maintain a clean and well organized work area. 绝大多数区域会执行该项操作. All areas have an operator check sheet listing what needs to be done in order to maintain a clean and well organized work area. 所有区域会执行该项操作. All areas have the check sheets prominently displayed with the amount of time to complete the task as well as the frequency of the requirement. This has been maintained for at least the last three (3) months. 所有区域会执行该项操作.这项工作维持了三个月以上.

3

4

5 5.2 Area 5S Responsibilit y 区域内 5S 责任 0 1 2 3 4 5 5.3 5S Control and Sustaining 5S 控制和维 持 0

A score of four (4) is sustained for at least the last six (6) months. 保持了四分六个月以上. There is no map/layout breaking the facility down into 5S areas and no owners are defined. 任务没有分解到各个区域且无指定区域负责人. A facility 5S map/layout does exist and the area owners have been identified. 任务已分解到各个区域且有专人负责. The facility 5S map/layout is displayed in an area of the plant seen by all employees. 任务已分解到各个区域全场员工是可见的. The facility 5S map/layout and audit schedule are up to date with current area owners/auditors. 任务已分解到各个区域,审核日程明确. A score of three (3) is maintained for at least the last three (3) months. 保持了三分三个月. A score of four (4) is sustained for at least the last six (6) months. 保持了四分至少六个月. There is no one in the 5S area who knows what 5S is about. There is no routine cleaning/organization or audits being done. 没人知道5S是什么.没有例行的清洁、审核计划. There is a basic understanding of 5S through 100% 5S overview training. Evidence exists of regular cleaning in the area, but no weekly audits are done. 在经过完整的5S培训后对其有了基本认识.有定期清洁,但没有周审. There is a weekly 5S audit schedule that has been developed and is being followed. 有5S计划,执行了周审. The up to date action item list from the 5S audit is posted with the responsible person listed. 标记了现行5S任务和责任人. A score of three (3) is maintained for at least the last three (3) months. 保持了三分三个月. A score of four (4) is sustained for at least the last six (6) months. 保持了四分至少六个月. There is no indication that the audit results are being reviewed and signed off by the designated 5S area owner. 5S区域负责人并没有审阅批准审核记录. Area Owner is initialing the 5S audit checklist and action item list at least once per month. 5S区域负责人至少一月评审检查表和措施表一次. Area Owner is initialing the 5S audit checklist and action item list at least once per week. 5S区域负责人至少每周评审检查表和措施表一次. Supervisor is initialing the 5S audit checklist and the action item list at least once per month. 主管至少每月评审检查表和措施表一次.

1

2 3 4 5 5.4 Work Area Visits 工作区域考 察

0

1 2 3

5.4 Work Area Visits 工作区域考 察

4

Supervisor is initialing the 5S audit checklist and the action item list at least once per week. 主管至少每周评审检查表和措施表一次. The 5S supervisor / Operation Manager is reviewing the 5S audit checklist and initialing and dating the action item list at least once a month. 5S主管或生产经理至少每月评审检查表和措施表一次.

5

TOTAL SCORE: 总分:

Add up the 5 S scores/boxes and record the total in this row in the end/last column.

< 32 = Poor 33-48 = Average
将最后一列求和.

49-64 = Good 65-80 = World Class
0

< 32 = 较差 33-48 = 一般

49-64 = 较好 65-80 = 世界级
Circle: Yes No 是否周 期: 是 否

Fire PRESSURE GAUGE, HOSE, HOUSING AND PIN Extinguisher INSPECTION TAG CURRENT Checklist: 压力表, 水带,消防锁栓和标签状态 消防器点检表:

IDEAS for IMPROVEMENT from AUDIT 审核提出的改进意见
Number and Person Responsible: 责任人: Action Needed: 所需行动: Date: 日期: Status: 状态: Supervisor Review: 评阅:




友情链接: 传奇百科网 招聘百科网 非凡百科网 游艇百科网 口红百科网 创业百科网 软木百科网